FleetguardFIT™ | Cummins Filtration

FleetguardFIT — Filtration Intelligence Technology

The most comprehensive filtration monitoring system available for filters, lube oil and hydraulic systems that provides real-time status updates so maintenance can be based on real-world conditions.

Maximize uptime
Reduce maintenance cost
Extend equipment life

Contact us for more information

Mining
Gas & Oil
On-Highway
Transit
Rail
Power Generation
Vocational
Marine

Portal access via mobile and desktop devices

Mobile app (IOS/Android)
Web portal
Immediate email alert for critical/terminal events
Daily summary email for warnings
API available for integration into OEM/TSP/Customer portal

Portal access via mobile and desktop devices

Mobile app (IOS/Android)
Web portal
Immediate email alert for critical/terminal events
Daily summary email for warnings
API available for integration into OEM/TSP/Customer portal

Resources

FleetguardFIT for Marine Vessels

21-CF-7039 FIT Flyer Marine L3 mg.pdf" target="_blank" class="cmi-resource-information-doc-number">LT36885

FleetguardFIT LED Air Restriction Sensor Manual

LT36735_REV_A.pdf" target="_blank" class="cmi-resource-information-doc-number">LT37535

FleetguardFIT LED Air Restriction Indicator

LT36639-9-16-2019.pdf" target="_blank" class="cmi-resource-information-doc-number">LT36639

Fleetguard Extended Service Intervals: The 1000-Hour Solution

LT36590 1000 Hour.pdf" target="_blank" class="cmi-resource-information-doc-number">LT36590

Why Real-time Oil Condition Monitoring is an Effective Tool in Engine/Truck Maintenance

20-CF-6223 FIT White Paper L3 LA (002).pdf" target="_blank" class="cmi-resource-information-doc-number">LT36811

Real-Time Oil Health Monitoring

21-CF-7323 FIT Oil Health.pdf" target="_blank" class="cmi-resource-information-doc-number">LT36903

Uncovering oil cooler failure in refuse truck prevents huge repair cost

21-CF-7593 Refuse case study.pdf" target="_blank" class="cmi-resource-information-doc-number">LT36963

FleetguardFIT for Rental Equipment

20-CF-6166 FIT Flyer_Rental L2 mg.pdf" target="_blank" class="cmi-resource-information-doc-number">

Hardware

Air Restriction Indicator

Sensor monitors restriction
Color changes on restriction

Filtration Monitoring System

Receives filter sensor data
Uses TSP or Datalogger to manage data

Fuel Pressure Sensor

Communicates all stages of filter life

Liquid Differential Pressure Sensor

Communicates all stages of filters life

Oil Quality Sensor

Patented algorithms calculate oil condition and remaining life

Reduce Chance of Progressive Damage

Mining Excavator

Customer was sampling engine oil every 250 hours; received conventional lab analysis every 10 days

View Case Study

Improve Site Practices & Operation Efficiency

Mining Equipment

Customer had multiple haul trucks outfitted with FleetguardFIT Liquid Differential Pressure Sensors that indicated premature stage 1 fuel filter plugging

View Case Study

Reduce Chance of Progressive Damage

Mining Haul Truck

FleetguardFIT Air Restriction Indicator installed on customer’s haul truck monitors air filter life in real-time

View Case Study

Reduce Maintenance Spend

Class 8 Semi Truck Applications

Customer operates 5 trucks in and out of a dirty mulch manufacturing site and proactively changed air filters 2x per week

View Case Study

Smarter Maintenance Opportunities

Transit Bus Applications with Cummins Engines

Customer maintained fleet of transit buses of varying ages (2013-2018), all with the same maintenance intervals

View Case Study

Air Intake System Failure

High Horsepower Excavator at Mining Site

FleetguardFIT air restriction indicator detected a drop in air restriction on 1 of 4 engine air filters

View Case Study

Reduce Chance of Progressive Damage

Mining Excavator

Customer was sampling engine oil every 250 hours; received conventional lab analysis every 10 days

View Case Study

Improve Site Practices & Operation Efficiency

Mining Equipment

Customer had multiple haul trucks outfitted with FleetguardFIT Liquid Differential Pressure Sensors that indicated premature stage 1 fuel filter plugging

View Case Study

Reduce Chance of Progressive Damage

Mining Haul Truck

FleetguardFIT Air Restriction Indicator installed on customer’s haul truck monitors air filter life in real-time

View Case Study

Reduce Maintenance Spend

Class 8 Semi Truck Applications

Customer operates 5 trucks in and out of a dirty mulch manufacturing site and proactively changed air filters 2x per week

View Case Study

Smarter Maintenance Opportunities

Transit Bus Applications with Cummins Engines

Customer maintained fleet of transit buses of varying ages (2013-2018), all with the same maintenance intervals

View Case Study

Air Intake System Failure

High Horsepower Excavator at Mining Site

FleetguardFIT air restriction indicator detected a drop in air restriction on 1 of 4 engine air filters

View Case Study

Reduce Chance of Progressive Damage

Mining Excavator

Customer was sampling engine oil every 250 hours; received conventional lab analysis every 10 days

View Case Study

Improve Site Practices & Operation Efficiency

Mining Equipment

Customer had multiple haul trucks outfitted with FleetguardFIT Liquid Differential Pressure Sensors that indicated premature stage 1 fuel filter plugging

View Case Study

Reduce Chance of Progressive Damage

Mining Haul Truck

FleetguardFIT Air Restriction Indicator installed on customer’s haul truck monitors air filter life in real-time

View Case Study

Reduce Maintenance Spend

Class 8 Semi Truck Applications

Customer operates 5 trucks in and out of a dirty mulch manufacturing site and proactively changed air filters 2x per week

View Case Study

Smarter Maintenance Opportunities

Transit Bus Applications with Cummins Engines

Customer maintained fleet of transit buses of varying ages (2013-2018), all with the same maintenance intervals

View Case Study

Air Intake System Failure

High Horsepower Excavator at Mining Site

FleetguardFIT air restriction indicator detected a drop in air restriction on 1 of 4 engine air filters

View Case Study

Industry Awards

FAQs

How can it help my operation save money?

Today’s service intervals are published by the OEM based on typical duty cycles, but do not account
for non-standard conditions. FleetguardFIT is an integrated system that monitors filtration
parameters in real-time to help avoid costly downtime, reduce maintenance costs and improve total
cost of ownership. FleetguardFIT uses sensors, a control module and existing telematics services to
provide customers with the ability to proactively detect problems.

Which engines are compatible with FleetguardFIT?

FleetguardFIT can be installed on any OEM engine or engine size. Upon working with a Cummins
Filtration application engineer, additional fittings may be required for specific engine applications.
Filtration restriction thresholds are specifically designed for Fleetguard filters.

Does FleetguardFIT only apply to North American engines, or can it be used globally?

FleetguardFIT can be applied to engines all over the globe. It will require integration with local
telematics service providers.

Does FleetguardFIT also require the use of Fleetguard filters?

The algorithms which make FleetguardFIT effective are validated to be used only with genuine
Fleetguard filters; the use of non-genuine Fleetguard filters will not allow FleetguardFIT to function
as intended.

Will FleetguardFIT allow me to extend past the intervals published by the vehicle OEM?

FleetguardFIT provides real–time, condition based insights to filter and oil life for the customer
to make a decision through the right OEM channels.

Contact us for more information

Portal access via mobile and desktop devices

Portal Access

Portal access via mobile and desktop devices